Home About us Products Turnkey Projects Services Projects Gallery Contact us
Call-to-action
Home About us Products Turnkey Projects Services Projects Gallery Contact us sitemap
Contact us Today! ISO 9001 Ecochem Pumps

ECOCHEM TURNKEY PROJECTS AND DOSING SYSTEMS

SUMMARY OF SERVICES AND SCOPE OF SUPPLY

1. CHEMICAL PLANT AND BULK STORAGE FACILITY’S:

• Bulk Tanker Off-loading and Up-Loading Facilities (i.e. As per SABS Specifications and
   OSH ACT Standards).

• Bulk Storage Tanks (i.e. Tank Farms).

• Transfer Pump Stations.

• Chemical Pipe lines (i.e. .All Material Selections: PVC, Polypropylene, PVDF, HDPE and
   Stainless Steel).

• Complete Dosing Systems.


2. CHEMICAL TRANSFER / BATCHING SYSTEMS:

• “Continuous” and “Proportional” Chemical Feed systems:

• “Batch” Transfer Chemical Feed Systems:


Using either chemical dosing pumps or chemical transfer pumps in combination with either open or closed loop control systems and instruments such as:

• Reed Switch Pulsed output Water Meters.

• Active or Passive Pulsed output flow instruments (i.e. for example Mag-flow meter)

• 4 to 20mA control signal from flow instruments or PLC / DCS systems.

• Batch Count controllers (i.e. either as function of flow Meter or PLC programmed or
   controller in Standalone control panel)


3. EFFLUENT PLANTS:

Effluent Analysis and Plant Process Design:

• Plant Flow Rate calculations.

• Ph Correction Dosing Systems.

• Flocculent Make-up and Dosing.

• Settling Tanks and Clarifiers.

• De-sludgeing Systems – Filtration and Filter Press applications.


4. Water Treatment:

• Ph correction: Includes Make-up Plants for the Mixing and Dosing of:

• Lime.

• Soda Ash

• Caustic Flake or Liquid Caustic:

• Sulphuric Acid Dilution Plants.

• Chlorine Dosing Systems

• Small to moderate Chlorine Dioxide systems – On-line generation and dosing.

• Cooling Tower TDS and Biocide Dosing systems.

• Boiler TDS and Oxygen Scavenger Dosing Systems.


5. C.I.P Dosing Systems

• Complete plant design for CLEAN IN PLACE SYSTEMS: (C.I.P)

• Bulk Holding Tanks and Chemical Offloading Station.

• Dosing Pump Stations.

• Plant Instrumentation – Level, Flow and Conductivity.

• Comprehensive integrated or stand alone control panels for:

• Pre-rinse cycle control

• Acid Make-up (i.e. Nitric, Phosphoric, etc.) and Wash cycle control

• Alkaline Make-up (i.e. Caustic, etc.) and Wash Cycle control

Sanitizer Make-up (i.e. Chlorine or Par-acetic Acids) and Wash cycle control.


6. Dosing Skids:

Comprehensive dosing stations custom fabricated to the clients application – can include:

• Fully welded Carbon Steel or Stainless Steel assembly frames:

• Chemical Holding Tanks c/w with spillage bunds.

• Dosing Pumps – Industrial or utility pump selections

• Suction and Delivery side piping manifolds with comprehensive duty / standby change-over facilities.

• Dosing pump accessories – Back pressure valves, pressure relief valves, pulsation dampeners, calibration run cylinders, pressure gauges, mechanical flow meters (i.e. Rotameters)

• Electrical and analytical Instrumentation: Level, Flow, Pressure, Ph, Conductivity, etc.

• Electrical Panels – Stand Alone Motor Starters Panels for Pumps (i.e. with Local Or Remote Stop / Start Control)

• Panels – Dosing Flow Rate control – VSD Panels and 4 to 20mA control signal interface panels


7. Dosing Pump Cabinets:

Range of custom fabricated dosing pump cabinets for the LMI or G-series of Milton Roy Dosing pumps with the following options:

• Mild Steel Powder Coated Enclosure – Recommended indoor applications.

• Stainless Steel 316L Enclosures – Recommended outdoor or hygienic / food industry applications.

• Corrosion resistant polyester enclosures – Recommended for Aggressive chemical or outdoor environments:

• Installation of the Pump into the cabinet is done with the liquid end outside of the cabinet to prevent any chemical spillage inside the enclosure.

           a)Note O-ring seals prevent dust or moisture ingression past the pump liquid end
              into the cabinet

• Cabinet can include all electrical switchgear for motor protection, VSD for flow rate control, 4 to 20mA signals,


8. Systems Automation and Integration:

• Autonomous – Standalone Electrical control panels: with PLC and MMI Facilities and Fieldbus connectivity.

• Slave – Remote Control panels: with Remote I/O Facilities.

• Hard wired – MCC and Relay logic control panels.

• Process and Analytical Instrumentation applications:

• Level.

• Flow.

• Pressure.

• Ph.

• Conductivity


9. Field Maintenance and Breakdown Repair Services:

Chemical Plant Maintenance and repairs to:

• Bulk Storage Tanks and Intermediate Holding Tanks

• Piping systems.

• Pipe Fittings (i.e. Valves, unions, etc.)

• Transfer Pumps and Dosing Pumps.

• Electrical Starter Panels,

• Electrical control panels.


10. Electrical Installation

• Certification of compliance  (COC) for Atex and EX zoned hazardous areas.

CHEMICAL PLANT AND BULK STORAGE FACILITY’S CHEMICAL TRANSFER / BATCHING SYSTEMS EFFLUENT PLANTS view our projects gallery here Water Treatment C.I.P Dosing Systems Dosing Skid Dosing Pump Cabinets Systems Automation and Integration Field Maintenance and Breakdown Repair Services Electrical Installation