Turnkey Projects

	CHEMICAL PLANT AND BULK STORAGE FACILITY • Bulk Tanker Off-loading and Up-Loading Facilities (i.e. As per SABS Specifications and OSH ACT Standards). • Bulk Storage Tanks (i.e. Tank Farms). • Transfer Pump Stations. • Chemical Pipe lines (i.e. .All Material Selections: PVC, Polypropylene, PVDF, HDPE and Stainless Steel). • Complete Dosing Systems.
	CHEMICAL TRANSFER / BATCHING SYSTEMS: • “Continuous” and “Proportional” Chemical Feed systems: • “Batch” Transfer Chemical Feed Systems: Using either chemical dosing pumps or chemical transfer pumps in combination with either open or closed loop control systems and instruments such as: • Reed Switch Pulsed output Water Meters. • Active or Passive Pulsed output flow instruments (i.e. for example Mag-flow meter) • 4 to 20mA control signal from flow instruments or PLC / DCS systems. • Batch Count controllers (i.e. either as function of flow Meter or PLC programmed or controller in Standalone control panel
	EFFLUENT PLANTS Effluent Analysis and Plant Process Design: • Plant Flow Rate calculations. • Ph Correction Dosing Systems. • Flocculent Make-up and Dosing. • Settling Tanks and Clarifiers. • De-sludgeing Systems – Filtration and Filter Press applications
	Water Treatment: Ph correction: Includes Make-up Plants for the Mixing and Dosing of: • Lime. • Soda Ash • Caustic Flake or Liquid Caustic: • Sulphuric Acid Dilution Plants. • Chlorine Dosing Systems • Small to moderate Chlorine Dioxide systems – On-line generation and dosing. • Cooling Tower TDS and Biocide Dosing systems. • Boiler TDS and Oxygen Scavenger Dosing Systems
	C.I.P Dosing Systems • Complete plant design for CLEAN IN PLACE SYSTEMS: (C.I.P) • Bulk Holding Tanks and Chemical Offloading Station. • Dosing Pump Stations. • Plant Instrumentation – Level, Flow and Conductivity. • Comprehensive integrated or stand alone control panels for: • Pre-rinse cycle control • Acid Make-up (i.e. Nitric, Phosphoric, etc.) and Wash cycle control • Alkaline Make-up (i.e. Caustic, etc.) and Wash Cycle control Sanitizer Make-up (i.e. Chlorine or Par-acetic Acids) and Wash cycle control
	Dosing Skids: Comprehensive dosing stations custom fabricated to the clients application – can include: • Fully welded Carbon Steel or Stainless Steel assembly frames: • Chemi... Dosing Skids: Comprehensive dosing stations custom fabricated to the clients application – can include: • Fully welded Carbon Steel or Stainless Steel assembly frames: • Chemical Holding Tanks c/w with spillage bunds. • Dosing Pumps – Industrial or utility pump selections • Suction and Delivery side piping manifolds with comprehensive duty / standby change-over facilities. • Dosing pump accessories – Back pressure valves, pressure relief valves, pulsation dampeners, calibration run cylinders, pressure gauges, mechanical flow meters (i.e. Rotameters) • Electrical and analytical Instrumentation: Level, Flow, Pressure, Ph, Conductivity, etc. • Electrical Panels – Stand Alone Motor Starters Panels for Pumps (i.e. with Local Or Remote Stop / Start Control) • Panels – Dosing Flow Rate control – VSD Panels and 4 to 20mA control signal interface panels
	Dosing Pump Cabinets: Range of custom fabricated dosing pump cabinets for the LMI or G-series of Milton Roy Dosing pumps with the following options: • Mild Steel Powder Coated Enclosure – Recommende... Dosing Pump Cabinets: Range of custom fabricated dosing pump cabinets for the LMI or G-series of Milton Roy Dosing pumps with the following options: • Mild Steel Powder Coated Enclosure – Recommended indoor applications. • Stainless Steel 316L Enclosures – Recommended outdoor or hygienic / food industry applications. • Corrosion resistant polyester enclosures – Recommended for Aggressive chemical or outdoor environments: • Installation of the Pump into the cabinet is done with the liquid end outside of the cabinet to prevent any chemical spillage inside the enclosure. a)Note O-ring seals prevent dust or moisture ingression past the pump liquid end into the cabinet • Cabinet can include all electrical switchgear for motor protection, VSD for flow rate control, 4 to 20mA signals,
	Systems Automation and Integration: • Autonomous – Standalone Electrical control panels: with PLC and MMI Facilities and Fieldbus connectivity. • Slave – Remote Control panels: with Remote I/O Facilities. • Hard wired – MCC and Relay logic control panels. • Process and Analytical Instrumentation applications: • Level. • Flow. • Pressure. • Ph. • Conductivity
	Field Maintenance and Breakdown Repair Services: Chemical Plant Maintenance and repairs to: • Bulk Storage Tanks and Intermediate Holding Tanks • Piping systems. • Pipe Fittings (i.e. Valves, unions, etc.) • Transfer Pumps and Dosing Pumps. • Electrical Starter Panels, • Electrical control panels.
	Electrical Installation • Certification of compliance (COC) for Atex and EX zoned hazardous areas.